Sr. Process Engineer- Upstate NY

Position Description

Job Summary

Job Summary:

The position will provide support to Engineering programs at the Granville location, within the defined World Class Manufacturing (WCM) framework, in a manner consistent with the Principles of Conduct and Action of Saint-Gobain.

Is responsible for ensuring the efficient operation of equipment used within the Granville site for manufacturing its lines of high value PVC & Urethane foams.  The position ensures rapid pace of implementation without compromising the quality of standards.

The role supports the design and implementation of manufacturing processes and equipment for web processing using wet coating and lamination, web handling equipment and practices, extrusions and mixing technology.  This support will include compliance with all ISO standards (9001, 14001, 45001 & pending IATF 16949) within the Granville Site.

Responsibility for operational excellence via efficient plant design and function. Ensures continuous improvement in process, cost, quality and production utilizing lean and Six Sigma tools. Supports various engineering projects and resolves processing issues.

Will rely on experience and judgment to plan and support goals utilizing creativity as well as excellent diagnostic and problem solving skills.

Essential Functions:

  • Manages multiple projects aimed at process improvement, including capital investments, process optimizations, new product introduction, corrective actions, safety improvements, and waste reduction associated with production activities Responsible for leading and developing project team members.
  • Ability to effectively define problems through data analysis, propose workable solutions to minimize defects and waste. The ability to define and work on data driven six sigma type projects. Determine statistical process capabilities and implement process control systems designed to improve consistency, product yield, quality, and throughput rates.
  • Must be able to identify opportunities for cost reduction, increased efficiency, seek and implement innovative methods to optimize process throughput and reduce costs.  Chart progress of opportunities within the methodology of the World Class Manufacturing plan, recommending countermeasures to overcome adverse variances. Provide follow up to such recommendations.
  • Working with R&D and manufacturing teams, management of new product industrialization and control procedures, as well as ensuring work is completed in the required time frame and budget requirements.
  • Compiles technical data and other key process information to determine equipment/process specifications and establish baselines.  Develop and align BOMs & Routings to be accurate and in a consistent format.
  • Implementation of annual new capital investment program for justification of new equipment. Benchmarks industry technologies and proposes plans to remain up to date. Ensures capital project completion from justification through selection, installation and personnel training with project management support as needed.

Required:

  • Ability to effectively handle multiple activities simultaneously and successfully function in a cross functional manufacturing environment.
  • Competent in web processing and thin film liquid coating and laminating including coating methodologies such as gravure, slot dies, knife over roll and reverse roll coating. This includes finishing through drying ovens as well as tension controls that will produce consistently good product rolls.
  • Manage scope and magnitude of project assignments from a single component to new product or equipment introduction.
  • Develop, maintain and audit systems and procedures. Coordinate product trials of new product designs. Write trial plans; coordinate machine availability as needed for trials. Communicate trial plans with all parties involved.
  • Daily communications with manufacturing to ensure new equipment and product designs are not hindering manufacturing process.
  • Ability to implement Statistical Process Control systems in a continuous manufacturing environment.
  • Assist with the training and development of junior level Engineers.

Required Qualifications

    Education:

    • Bachelor's Degree in Engineering, Chemical discipline preferred- Required 
    • Master's Degree- Preferred

    Work Experience:

    • 5+ years of manufacturing experience, of which 4+ years experience in wet processing/web coating industry- Required
    • Demonstrated ability to follow a stage gate or similar project management philosophy and a proven record of successfully leading various projects- Required
    • Ability to communicate with all levels of the business and shown the ability to build and lead successful teams- Required 
    • Working knowledge of ISO methodology- Preferred
    • Working knowledge of TQM/Lean/Six Sigma techniques in a manufacturing environment- Preferred
    • Experience utilizing SPC data sets to create control charts, CPK adjustments, and improvement projects within manufacturing environment- Preferred
    • Assited with mentoring and training of entry level personnel- Preferred

    Additional Description

    About Granville, NY:

    • Located within rural Washington County in Upstate New York.

      • Glens Falls/Queensbury, NY- 40 minutes

      • Saratoga Springs, NY- 50 minutes

      • Manchester, VT- 30 minutes

    • Bounded on the east by the Green Mountains of Vermont, the north by Lake Champlain and Lake George, the west by Saratoga Springs and the south by the Capital District.

    • Many local outdoor recreational opportunities. This includes a recreational trail that runs directly behind the site.

    • Not accessible by public transportation.

    About the Facility:

    SG Granville offers solutions for bonding, protection and insulation to the automotive, aerospace, energy, construction, electronics, medical, and general industry sectors.  Through the support of our four global research and development centers and our advanced polymer technology expertise, we create innovative solutions that enhance performance in the most extreme environments. Backed by a proud heritage of product innovation, technological expertise and market leadership, we are dedicated to working with our customers to solve today’s most extreme and demanding application issues.

    For more than 50 years, SG Granville has been a proud member of the community- first as Sandon, then as Norton Company. The site continues to support the community with its philanthropic activities and employee volunteerism.

    SG Granville employs around 115 employees over three shifts. We are a five day a week operation. We encourage candidates to apply who are looking for a career and not just a job. With highly competitive compensation and comprehensive benefits, we ensure our employees feel rewarded for their contributions.  With low turnover and an average service time of over 15 years there are many employees who have made a long-term commitment to the success of SG Granville.

    Candidates are impressed with our starting hourly rates and the earnings potential from merit increases. Yearly bonuses, 401(k) with match, and pension add to the total rewards package.  

    Finally, the opportunity to live where you work affords employees the opportunity to have a great job and still easily be involved in community/family activities.


    Company Summary

    Saint-Gobain’s innovations touch almost every major industry around the world, Composite Systems is comprised of three business units including Films & Fabrics, Tape Solutions and Thin Films. Our ambition is to provide innovative solutions that combine material science, processing technology and design to save energy, provide protection, improve comfort, and give peace-of-mind to our customers. Our unique performance is delivered by passionate people, empowered to collaborate closely with our customers and solve their toughest challenges. 

    Our team members recognize that we all create the environment for people to succeed, with a culture built on respect, open and honest communication, and honoring our commitments to our customers and each other. And at the heart of our culture, we’ve learned working together makes good ideas, great ones.

    Invent yourself at Saint-Gobain Composites, and together, let’s protect what matters most!

    Saint-Gobain provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, gender, sexual orientation, gender identity or expression, national origin, age, disability, genetic information, marital status, amnesty, or status as a covered veteran in accordance with applicable federal, state and local laws. Saint-Gobain is an equal opportunity employer of individuals with disabilities and supports the hiring of veterans.

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    Sr. Process Engineer- Upstate NY

    Location: Granville

    Posting Date: 07/14/2021

    Job Code: 586730

    Map See yourself here Top employer, global, 2018
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